NHTSA recall campaign
25V566000
ManufacturerNew Flyer of America, Inc.Reported2025-08-29Affected1,170 vehicles
What was wrong
Defect
New Flyer of America, Inc. (New Flyer) is recalling certain 2013, 2017-2025 XE40, 2019-2025 XE60, XE35, 2023-2025 XHE40, and 2024-2025 XHE60 buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.
Risk
A battery module that overheats increases the risk of a fire.
Manufacturer remedy
New Flyer will inspect and replace the battery module as necessary. New Flyer will also update the BMS software. All repairs will be performed free of charge. Owner notification letters were mailed October 6, 2025. Owners may contact New Flyer's customer service at 1-800-241-2947.
To check whether your specific VIN is covered and to find a participating dealer, look this campaign up on NHTSA.gov →